Light-Duty Commercial Steel Multi Level Flow Pallet Racking Product Introduction
The Light-Duty Commercial Steel Multi Level Flow Pallet Racking is a high-efficiency storage solution tailored for commercial scenarios with moderate load demands, integrating multi-level space utilization and flow-type pallet handling. Crafted from high-quality lightweight steel, it balances structural stability and easy installation, while the multi-level design maximizes vertical storage space in retail warehouses, distribution centers, and small-batch goods storage areas. The flow-through mechanism (powered by gravity or low-energy rollers) enables smooth pallet movement, realizing first-in-first-out (FIFO) inventory management and significantly improving picking efficiency. It is an ideal choice for commercial businesses pursuing space optimization, operational agility, and cost-effectiveness.
Category | Detailed Content |
Product Advantages |
1. Space-Saving Multi-Level Design: 3-5 adjustable levels (height per level: 300-600mm customizable), increasing storage capacity by 200%-300% compared to single-layer storage, suitable for compact commercial warehouses. 2. Efficient Flow-Through Operation: Equipped with high-quality nylon or steel rollers, enabling gravity-driven pallet sliding (slope: 3°-5°) for FIFO inventory turnover; reduces manual handling time by 40%, improving order picking efficiency. 3. Lightweight & Easy Installation: Made of 1.5-2.0mm thick cold-rolled steel (Q195/Q215), net weight per unit: 20-40kg; adopts boltless snap-on assembly, 2-3 people can complete installation of a single rack in 30-60 minutes without professional tools. 4. Durable & Cost-Effective: Surface treated with electrostatic powder coating (epoxy resin, thickness ≥ 60μm), with corrosion resistance (salt spray test ≥ 200 hours) and scratch resistance; service life up to 8-10 years, and maintenance cost is 50% lower than heavy-duty racks. 5. Flexible Adaptability: Compatible with standard pallets (1200×1000mm/1200×800mm) and small-batch goods (e.g., cartons, packaged products); each level bears 300-800kg, meeting commercial light-load storage needs. |
Manufacturing Process |
1. Steel Material Preparation: Select Q195/Q215 cold-rolled steel coils (yield strength ≥ 215MPa), cut into standard plates/strips via CNC shearing machine (accuracy error ≤ 0.3mm) to ensure material uniformity. 2. Forming & Punching: Use 800-ton hydraulic forming machine to shape steel into rack columns, beams, and layer boards; CNC punching machine processes assembly holes (positioning error ≤ 0.2mm) for boltless installation. 3. Surface Treatment: Conduct degreasing, derusting, and phosphating pretreatment (3-stage cleaning) to remove oil and rust; apply electrostatic powder coating (epoxy resin) at 180-200℃ for 20-30 minutes, forming a smooth, wear-resistant surface. 4. Component Assembly & Testing: Assemble rollers, baffles, and support brackets with racks; test each level’s load-bearing capacity (1.2 times the rated load for 24 hours, no deformation), roller sliding smoothness (no jamming), and assembly stability (no loosening after 100 times of disassembly and assembly). |
Application Directions |
1. Retail Warehouse Storage: For storing retail goods (e.g., clothing, home appliances, daily necessities) in supermarkets, shopping malls, and chain stores; multi-level design fits small warehouse spaces, and FIFO ensures fresh goods rotation. 2. E-Commerce Distribution Centers: Suitable for small-batch, multi-SKU goods storage (e.g., online shopping packages, small electronics); flow-through operation accelerates order sorting and shipping, adapting to peak sales periods (e.g., Black Friday, Double 11). 3. Food & Beverage Distribution: Ideal for light-load food storage (e.g., packaged snacks, bottled drinks); electrostatic powder coating is non-toxic and odorless, complying with food safety standards (FDA certification); corrosion resistance prevents moisture damage to goods. 4. Small-Batch Industrial Supplies: Used in workshops or warehouses of small and medium-sized enterprises (SMEs) to store light industrial parts (e.g., hardware, plastic components); easy installation and disassembly facilitate layout adjustment as production needs change. |
Why Choose Our Company
1. Professional Customization Capability: We provide one-stop customization (level quantity, height, load-bearing, color) based on your warehouse size, pallet specifications, and goods characteristics; our design team uses 3D modeling to simulate rack layout, ensuring optimal space utilization.
2. Strict Quality Control: From raw material inspection (each batch of steel has quality certificates) to finished product testing (100% load-bearing and safety checks), we comply with ISO 9001 quality management system and EN 15512 (European racking standard), ensuring product reliability.
3. Cost-Effective Solution: As a direct manufacturer, we eliminate middlemen markup; our mass production reduces unit cost by 15%-20% compared to distributors, while providing competitive wholesale prices for bulk orders.
4. Comprehensive After-Sales Service: Offer 5-year free warranty (non-human damage, e.g., coating peeling, structural deformation); provide 24-hour technical support (online guidance, video installation tutorials) and on-site maintenance in 50+ cities nationwide; old racks can be recycled for partial discount when upgrading.
5. Eco-Friendly Commitment: All steel materials are 100% recyclable, and electrostatic powder coating uses low-VOC (volatile organic compounds) materials, complying with environmental standards (CE, RoHS); we contribute to your business’s green development goals.